Our automobile engine assembly line adopts a U-shaped or linear flexible production line, equipped with chain/belt conveyor belts (beat time 30-60 seconds/unit), and cooperates with AGV robots to transport heavy parts (such as flywheels, gearbox housings). The suspended manipulator realizes three-dimensional storage and precise positioning of cylinder heads, cylinder blocks and other components.
Full chain error-proof design for automobile engine production line
Process error prevention: When tightening the bolts, the robot strictly follows the preset torque (for example, the cylinder head bolt is tightened in 3 steps, and the final torque is ±1N·m). If the torque is abnormal, it will be immediately paused and prompted.
Assembly error prevention: The vision system checks the opening angle of the piston ring (need to be staggered by 120°) and the installation phase of the timing chain (error ≤1°) to ensure that the assembly logic is correct.
Characteristics of automobile engine production line
Rapid replacement capability: Through modular fixtures and programmable control systems, the production switching of different types of engines can be completed in 1-2 hours (such as switching from in-line four-cylinder 1.5T to a special hybrid 2.0L engine) without the need to stop production and transform.
Compatible with mixed-line production: Engines with multiple displacements and multiple technical routes (such as fuel engines, special plug-in and mixing machines, and range extenders) can be produced simultaneously on the same assembly line. Materials are automatically distributed through AGV, and the equipment automatically calls corresponding processing procedures (For example, the injection nozzle installation station, the robot automatically switches to grab different specifications of injection nozzles according to the model).
Localized adaptation: Customize the equipment according to customer factory conditions, power standards (110V-440V), and environmental protection requirements (EU CE, North American UL certification) to ensure that it is put into production immediately.
We have built a global service network to provide full-cycle support to overseas customers:
Turnkey engineering: Provide one-stop service of "design-manufacturing-shipping-installation and debugging-personnel training", with bilingual engineers following up the entire process to ensure that the production line is completed and put into production within 3 months; there are customer cases in Southeast Asia, Europe, and South America.
