Our electric bicycle assembly line adopts a typical "U-shaped" or linear assembly line layout. The main body of the electric bicycle flows in sequence along the conveyor belt, and each workstation is set up in sequence according to the process flow (such as frame assembly, motor installation, body assembly, electrical system connection, etc.) to reduce material handling and waiting time. Our electric bicycle production line is an automated and information-based production system specially used for assembling and producing electric bicycle. This production line is highly professional in assembly process and production equipment to ensure the stable performance of electric bicycle. Safe use.
Introduction to the core technology of the electric bicycle assembly line
1. Automated operation: Some processes introduce assembly robotic arms (such as tightening screws and handling parts) and pneumatic tools (improving torque accuracy). The core assembly uses manual fine operations (such as wiring harness plugging and interior decoration installation), reflecting the "human-machine cooperation" model, improving production efficiency and assembly quality.
2. Digital assistance: An electronic billboard (displaying process requirements and quota progress) is equipped next to the workstation to guide workers to produce according to the beat and collect production data (such as yield, equipment OEE) in real time.
3. Just-in-time (JIT) material distribution: Parts are stored in compartments on shelves and delivered to workstations through AGV trolleys or manually, reducing inventory backlogs and shortening working hours.
4. Flexible production: The assembly line has the ability to quickly change models (such as adjusting fixtures and switching procedures when replacing models), and adapts to the co-line production of multiple models of electric bicycle(such as differentiated configuration of electric bicycles and electric motorcycles).
5. Precision positioning system: In order to ensure accurate assembly of parts, our electric bicycle production line uses precision positioning and fixture systems. These systems ensure the correct position of each component during the assembly process, thereby ensuring the assembly accuracy of the electric bicycle.
6. Quality inspection equipment: The assembled electric bicycle needs to undergo a series of quality inspections, including electrical system testing, brake testing, speed and stability testing, etc. The production line is equipped with advanced testing equipment, such as coordinate measuring machines and multi-function test benches, to ensure that every electric bicycle meets quality standards.
