Our car seat assembly line (production line) has strong customization capabilities and can be customized according to different needs of customers, such as seat types (sedan seats, SUV seats, commercial vehicle seats, etc.), production scale, process standards, etc. Tailor-made exclusive production lines. Whether it is small-batch high-end customized seat production or large-scale standardized seat manufacturing, it can be perfectly adapted.
The core process technology of the car seat production line:
1. High-precision robots and robotic arms are used to carry out key processes such as seat frame welding, sponge fitting, fabric cutting and sewing. The welding accuracy can reach ±0.1mm (bolt torque ±5% error control) to ensure the stability of the seat structure. and consistency.
2. The automated conveying system achieves precise flow of materials, reduces errors and efficiency losses caused by manual handling, and enables the minimum beat time of the production line to be controlled within 30 seconds, greatly improving production efficiency.
3. Data is monitored in real time, the central electronic screen displays production progress and yield, and combines the number mark above the workstation to build a full-process traceability system. Every time a process is completed, workers scan the code and enter data (such as parts batch, operating time). Abnormal problems (such as fabric color difference, foaming cracking) can be immediately warned and the responsible station can be located.
4. The material racks are arranged close to the workstation and are delivered by AGV trolleys, which reduces the worker's picking time (≤30 seconds for a single picking). At the same time, RFID tags are used to realize first-in-first-out (FIFO) management of parts to avoid sluggish inventory.
5. Workers are mainly responsible for complex assembly (such as seat belt anchor point positioning, regulator function verification), manual edging, appearance quality inspection (gap tolerance ≤0.5mm) and other tasks that require flexibility and judgment. At the same time, they wear gloves, goggles and other protective equipment ensure operating accuracy and safety.
We also provide a full range of service support, including installation and debugging of production lines, personnel training, regular maintenance, etc. A professional technical team will follow up the entire process to ensure that the production line is put into operation smoothly and stably in the customer's factory. Relying on our high-quality products and complete services, we have established long-term cooperative relationships with automobile manufacturers in many countries and regions around the world. Our products are exported to markets such as Europe, America, Southeast Asia, and the Middle East.
Choose our car seat production line to make your seat production more efficient, precise and competitive.
